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Custom Wood Door Skins

Choosing the Right Custom Wood Door Skin for Sing Core Door Panels

Choosing the best custom door skin for your Sing Core door panel is key. The right finish balances beauty, budget, and function. Here’s a simple guide to five options: Wood Stave, Hot Press Veneer, Cold Press Paperback Veneer, HPL, and Wood Siding/Flooring.

Summary: Best Custom Door Skin for Your Sing Core Door

Pick based on your needs, budget, and style. Here’s a quick comparison:

Custom Door Skin Type Best For Key Benefits Considerations
Wood Stave Interior & Exterior Doors Stable, durable, repairable, great for large doors Slightly higher cost; best with staves under 6 inches wide
Hot Press Veneer High-end Interior Doors Seamless, beautiful appearance Expensive and delicate; not for exterior use
Cold Press Paperback Budget Interior Applications Affordable, natural wood look Hard to repair; not ideal for high-impact areas
HPL High-traffic & commercial use Durable, moisture-resistant, cost-effective Less natural texture than real wood
Wood Siding/Flooring Thick, solid wood look Strong, stylish, customizable Needs floating fasteners to prevent warping

For best results, pair your custom door skin with Sing Core’s patented core technology. This ensures strength, stability, and precision. Whether you need a luxury pivot door, sliding barn door, or oversized feature, Sing Core delivers lasting value with low maintenance.

Need help choosing the best custom door skin? Contact Sing Core today!

 

Wood Stave Custom Door Skin

 

 

Wood stave uses solid wood strips glued together. This method highlights natural wood grain and works well for premium exterior doors.

Our 1/8″ (.125 inch) wood stave is better than 1/4″ (.25 inch). The thinner option is more stable but looks the same. Sing Core recommends 1/8″ for precision and less distortion.

For best results, keep each stave under 6 inches wide. Narrower staves reduce movement from moisture. Unlike solid wood, stave construction is stable and easy to fix. Repair with a handheld router or CNC shaper. Even forklift damage is repairable with Sing Core.

Wood stave suits interior and exterior doors. It works for pivot, hinge, and sliding doors. There’s no size limit, making it great for large doors. Costs are similar to or slightly higher than hot press veneer doors.

Custom Door made with a Custom Door Skin

Custom Door made with a Custom Door Skin

 

 

Hot Press Veneer Custom Door Skin

 

Hot press veneer bonds thin wood veneer (.020 to .032 inches) to a panel with heat and pressure. It creates a seamless, smooth finish with book-matched or slip-matched patterns.

It looks stunning but is delicate. Thin veneer scratches easily and damages from minor impacts. It’s best for interior use and not for exterior doors.

Hot press veneer doors are expensive, especially large ones over 5 feet by 10 feet. They offer a high-end look but need careful handling.

 

Cold Press Paperback Veneer Custom Door Skins

Cold press paperback veneer is a budget-friendly choice with a natural wood look. This method uses adhesive instead of heat. Pressure holds the veneer in place until the glue sets. It works with vacuum presses, contact cement, or cold press systems.

“Paperback” means the veneer has a paper backing for stability. Cold press veneer is the most affordable custom door skin.

However, it’s hard to repair if damaged. It’s best for low-impact interior use.

 

High-Pressure Laminate (HPL) Custom Door Skins

Wood grain-look High-Pressure Laminate (HPL) is tough and budget-friendly. It’s a great alternative to real wood.

HPL resists moisture, scratches, and wear better than wood. Its wood grain texture gives warmth and elegance without warping or fading. HPL doors are easy to clean, making them ideal for homes, offices, and commercial spaces.

HPL comes in many finishes, offering plenty of design options. It’s a durable, affordable custom door skin.

 

Wood Siding or Flooring (3/8″ – 3/4″) Custom Door Skins

Wood siding or flooring panels give a thick, solid wood look. These custom door skins add durability and a natural wood feel. They come in various hardwoods and softwoods for different designs.

Only use floating mechanical fasteners for this Custom Door skin, such as:

  • Keyhole fasteners
  • French cleats
  • Furring strips

Floating fasteners allow wood movement and prevent warping or cracking.

Custom Door Skin

Custom Door Skin

 

If you’re ready, order your Custom Sing Core Door Today! (Click HERE) to get started.

If you’d like to learn more about Custom Frameless Doors, visit https://customframelessdoors.com/

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Unique Exterior Doors

Unique exterior door can be the detail which makes any project come to life. Certainly, the most impressive detail which leaves the most lasting impression are the unique front doors which are appearing in the most significant contemporary architecture and designs.

High end custom architectural doors are sprinkled throughout all the latest emerging structure designs as not only attention grabbing unique front doors but are included as a unique home designs security door which add to the appeal of the vast array of unique exterior doors appearing across the most modern architectural designs.

Leading the pack, are the designers who push the envelope of size and materials. While extremely large doors command the lion’s share of the most attention commanding performances, there are many kinds of unique front doors and another emerging technology includes the unique home designs security door, where Sing Core is playing an important part.

These doors may look unique at the surface level but far more unique goings on have taken place deep inside these doors, so what’s happening inside these doors is far more unique than was observable with the naked eye.

Inside the unique front door décor you will find inventor Peter Sing’s patented “Sing Core” along with other patent and patent-pending anti-warp technologies hard at work to keep these doors perfectly straight and true, regardless of what challenges they might face.

Whether you’re looking at individualized high security impact doors or unique storm doors, Sing’s core delivers not only warp-free door tech but also imbues these doors with other satisfying characteristics, such as being fully insulated to provide sound deadening and climate control. These are exciting features which can be found from installing a door with Sing Core inside.

UNIQUE CHARACTERISTICS

Your unique front doors can possess all these exciting attributes found inside the highest quality architectural doors across the nation and the world, just by having your architect specify Sing Core doors.

1. LIGHTWEIGHT

Sing’s patented core technology enables his factory to pump out solid hybrid door blanks which weigh in at a fraction of the weight of other wood-based solid core doors. Rivaling the weight of a hollow core door which has virtually no strength, tends to warp and is damaged easily, Sing’s substrate, while extremely lightweight is not weak. In fact, the strongest and straightest lightweight doors in the world, have Sing’s core inside.

 

2. HIGH STRENGTH

Talk about strength, Sing’s invention has allowed the biggest and best door companies, millworks, and custom door manufacturers to design and build enormous oversized large doors, that are lightweight (see above) and extremely strong. In fact, independently rated at 660+ PSI, Sing’s core is stronger than steel pound for pound, yet very lightweight. See inventor, Peter Sing, standing amidst a 13 ft. span of a one-inch panel with little or not deflection. Any other material would have crashed to the ground.

3. WARP-FREE

Among high-end, scientific, and military circles, Sing’s core is the only known method to build a lightweight warp-free door of any material known to man, especially if the door sis very large, or features a natural woodgrain material (which is the most notorious for moving in response to changes in the environment). That’s why you’ll find Sing’s core in use anywhere from beneath the sea (US Navy) to outer space (NASA) and anywhere in between. Sing is so successful at building warp-free doors and other products that he offers a 50-year warp-free guarantee.

4. HIGH PRECISION

While standard project allows for give and take of available building materials, such as AWI Standards’ allowance for ¼” variance at any time or location amidst a standard-sized door (7 ft. tall or less), Sing’s core hosts the highest tolerances (+/- .006 in.) enabling you to build high precision unique doors of any kind, whether made of wood, synthetics, or metals, even stainless steel.

 

5. FULLY INSULATED

While most end-users who seek out Sing’s core are looking for something lightweight that doesn’t warp to solve existing issues which have arisen in a current project, having a product to build such a door that is fully insulated offers a huge advantages, even if it wasn’t your primary focus when you first sought out the Sing Core solution to solve your door problems.

6. SOUND DEADENING

Whether for security reasons, studio separation, or just privacy and peace of mind, Sing’s sound deadening door core is the way to go when attempting to address issues related to sound transmission. Sing Core is routinely used in the manufacture of soundproof doors because it can bear the weight of dense and heavy sound proofing materials without fail.

 

7. CLIMATE CONTROL

Unique front doors can also offer smart climate correction which can be offered by a door which is fully insulated but still not be compromised by exposure to the elements. Sing’s patented climate control door core is used in refrigeration, heat and moisture exposed applications (like saunas) and can still outperform other available Eco-friendly lightweight building materials in side-by-side comparisons.

 

8. IMPACT RESISTANT

You don’t have to be in a high-security environment, a government or military facility to appreciate the added safety and security of having a unique front door with Sing core inside because a door should be more than just visual separation, you should be able to feel safe on your side of the door.

 

9. ECO-FRIENDLY AND SUSTAINABLE

Sing’s door substrates are manufacturing using the strictest Eco-friendly methods of manufacture. They are made with little energy, feature recycled materials, extremely responsible use of natural materials such as wood fiber and Sing uses formaldehyde-free adhesives, while producing no toxic material waste. Sing’s substrates have an extremely small carbon footprint even though they are shipped around the world because their transport costs less and consumes less fuel due to being so light weight.

That’s just a few of the reasons why more architects are specifying Sing Core inside their doors.

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Indoor Barn Doors

Interior barn doors are the fastest and easiest way to fill an opening. Depending on the wall and it’s opening, a creative interior barn door solution might be something that you might like to look into before you decide on your final indoor barn door specs.

 

And when it comes to indoor barn doors, size makes a big difference. If your sliding barn door is over wider than a 48 inch barn door or taller than an 8ft barn door, you should consider seeking out a millwork or custom barn door manufacturer who specializes in big barn doors.

The reason you need to seek out a professional large sliding barn door builder is because it takes extraordinary skills and abilities to create a tall or extra wide barn door will not fail long after installation due to warping.

Sliding barn doors need to remain fairly straight and true to operate efficiently. The industry (according to national AWI standards) allows for up to ¼ inch deflection over a 7 ft. span to be considered straight. Hardware manufacturers and installers are conscious of movement of indoor barn doors and they allow for the quarter-inch movement.

If your large modern barn doors are over standard sized interior sliding barn doors, you will have problems with warping barn doors which will move in excess of AWI standards when there are environmental or climate changes. The bigger the indoor barn doors, the bigger the problems are due to being so large. It is exponentially more problematic for oversized wood sliding barn doors.

So, if you are particular about your interior sliding barn door, whether it is among the categories of rustic barn doors, classic barn doors, or modern barn doors, you want indoor barn doors that are not going to warp or cause you headaches due to requiring constant maintenance or replacement of your barn door.

Or, the next time you go to specify or purchase a barn door, you might look for a door that is the perfect match for this request,

“I want warp-free indoor barn doors that are guaranteed for 50 years.”

Asking that question will get you what you want because there’s only one way to build an Eco-friendly lightweight and high strength tall or wide barn door that can remain warp-free for 50 years, and that’s with,

“Sing Core inside.”

Now, you could try to build yourself some diy barn doors because for the most part, your local door company is not going to even offer to attempt building a barn door which is very big, because they know if they do it, they’re going to look bad when it fails. If the end user insists, they make have the barn door custom made for you, but it will likely to be excluded by means of a waiver from any warranty that might cover the rest of the job.

 

But, if you’re working with the biggest and best door companies in the world, when you ask for

Warp-free indoor barn doors

They give you warp free interior barn doors that can be guaranteed to remain straight and true for 50 years.

How do you build a warp-free rolling barn door?

After your sliding barn door company gets your specs, they contact inventor Peter Sing, the creator of patented Sing Core as well as other patents and warp-free solutions which are patent pending. His factory, located in the lush Pacific Northwest’s Washington State, creates the lightweight high strength warp-free barn door substrate which is revolutionizing the way indoor barn doors are made.

To answer the question, “How do you build warp-free sliding barn doors,” you must start by having the basic details about the measurements of your sliding barn doors. You will need to know the height, width, and thickness of the indoor barn doors you want.

Will your order consist of one big modern barn door, or will there be many sliding barn doors in many different sizes?

It’s also a good idea, early on, to know what type of material you would like your interior barn doors to be made of.

You can specify nearly any flat building material to be used for your custom sliding barn door. Some types of indoor barn door include:

Aluminum Barn Doors

Brass/Bronze Barn Doors

Ceramic Barn Doors

Cold Rolled Steel Barn Doors

Copper Barn Doors

Diamond Plate Steel Barn Doors

Fiberglass Barn Doors

Formica Barn Doors

FRP Barn Doors

Galvanized Steel Barn Doors

Hot Rolled Steel Barn Doors

HPL Barn Doors

Laminated Barn Doors

Masonite Barn Doors

Stainless Steel Barn Doors

Wood Species Barn Doors

Just to name a few.

Plus, Sing’s patented and patent pending indoor barn doors offers many other characteristics that are the envy of any other method of manufacturing any kind of door in the world. Some of the features you will be happy to have, thanks to Sing’s core include (but are not limited to):

1. Eco-friendly

Made naturally in the Pacific Northwest with low energy consumption and conscious use of raw materials such as natural wood grain stock, recycled goods, formaldehyde-free adhesives, and the light weight of Sing’s core consumes less energy in the shipping process, reducing the carbon footprint of every door with Sing Core inside.

2. Lightweight

Sing’s sliding barn door solutions weight one-third or less the weight of other wood based indoor barn door core material. The lightweight of sliding barn doors with Sing’s core inside means, less expensive hardware (which is based on the weight of the door), less stress and strain on hardware and structure over time, easier to handle, ship, and install.

3. High Strength

No Eco-friendly lightweight structure material is stronger than Sing Core. Other honeycomb cores are weak (only 10 to 110 PSI), while Sing’s core has been independently tested at 660+ PSI, that’s stronger than steel pound for pound. Mr. Sing’s strength demonstrations are well known as he stands on unsupported large spanning one-inch panels with little or no deflection.

4. High Precision

Patented solid composite hybrid Sing Core is very high precision with high tolerances (+/- .006) with the most impressive shear strength, and can be precision-sanded within thousands of an inch.

5. Fully Insulated

Sing’s core is fully insulated for both sound deadening and climate control. Standard R-rating is R3.5 to R6.5 per inch and can be re-engineered to meet higher specifications and STC ratings.

6. Any Size Barn Door

Sing’s core enables him to help create warp-free large sliding barn doors or immense size up to 50 ft. or more that can be guaranteed for 50 years.

7. Any Style Barn Door

Using Sing’s core as the base material of your indoor barn door you (or more correctly, your custom door manufacturer, millwork, or door company) can create any style of barn door from complex architectural surfaces to stile and rail designs of all kinds, supporting any available flat surface material.

Wood Sliding Barn Doors

Large wood sliding door are making a comeback. While wooden barn doors have the striking look and visual appeal, just trying to keep them straight was a real problem. Before the invention of Sing’s core, the answer was to use faux wood doors. Doors that were stamped and made of synthetic materials but made to look like wood. Now, you can have your real wood doors back again, thanks to Sing Core.

Top 10 Wood Sliding Barn Doors

Here of some of the more popular natural wood indoor barn doors that people order from Sing Core:

1. pine barn door

2. knotty alder barn door

3. oak barn door

4. walnut barn door

5. knotty pine barn door

6. alder barn door

7. white oak barn door

8. cypress barn door

9. black walnut barn door

10. cedar sliding barn door

Stile and Rail Barn Doors

Peter Sing and his True Flat Team have many specialized methods of creating indoor barn doors to meet the specs of architects and designers who want the best most sustainable doors on the planet. And when it comes to Sing’s infamous stile and rail doors, you might be surprised to find that they aren’t made of stiles and rails at all.

Though Sing core’s stile and rail and multi-panel doors look like they’re made of many pieces, it’s really just a Sing Core slab door with decorative wood or molding added to make it look like a panel barn door, or stile and rail door. It’s really Sing’s impact resistant barn door panel treatment.

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Large Barn Doors

Eco-friendly large barn doors are taking on a whole new look and are a more sustainable solution for indoor and outdoor applications while commanding a unique stylistic approach to contemporary architectural design. The best extra large barn doors are emerging as featured presentations in all types of structures from residential and commercial to hospitality and industrial venues.

This new approach to the modern barn door is creating a stir as simple design of the traditional wood sliding barn door is now able to incorporate exciting characteristics that far surpass the simplicity of your grandfather’s farmhouse sliding door by incorporating this new generation of large architectural barn doors.

So, what makes this superior modern barn door so different from the sliding farm door of yesteryear?

 

 

For instance, if your modern barn door has Sing Core inside, you will possess a door which is

  1. Eco-friendly
  2. Lightweight
  3. High strength
  4. Solid as a rock
  5. Fully insulated
  6. Warp-free
  7. Guaranteed 50 Years

Large Barn Door Problems

If you were going to make a high-end large barn door for a demanding client or visionary contemporary architect, you would have to hire a door engineer with the ability to design sliding barn doors which could be built to architectural specifications. The goal is to have an end product, a large barn door, which will not warp, fail, or require regular ongoing maintenance to keep it operational over time.

If the large barn door was quite oversized, say anything over three-and-a-half ft. wide and 7 ft. tall, you would find some extreme goings on inside such a door. There would likely be some type of welded steel interior framing and other heavy inserted in an effort to keep such a big barn door from warping, a pretty toxic approach to trying to solve the problems associated with large barn doors.

This is the biggest complaint with failing large barn doors: They warp. And warping barn door, if they are warped enough, will cease to operate, and if they are very heavy, this causes extra stress and strain on both hardware and the structure itself.

 

Large Barn Door Solutions

 

Eco-friendly Large Barn Doors

 

114 x 134 x 2 MDF Large Sliding Barn Door

Lightweight Large Barn Doors

High Strength Large Barn Doors

You might not need bulletproof barn doors, but you will enjoy having lightweight large barn doors that are stronger than steel pound for pound. Sing’s large barn door core material is independently rated at 660+ PSI and is featured inside some of the highest security doors and impact doors in the world.

 

Fully Insulated Large Barn Doors

 

Large Barn Doors Guaranteed 50 Years

 

 

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Architects

How Sing Core supports contemporary architecture and brings original architectural doors to life.

Why Specify Sing Core?

The primary reason top architectural firms specify Sing Core in their specs is for large doors because every door over three-and-a-half ft. wide or seven ft. tall is going to have a problem with warping, and Sing Core is the only way to build an Eco-friendly lightweight high strength fully insulated door which can be

Guaranteed Warp-free for 50 Years

This sets the bar extremely high, and when architects want to deliver the best for their particular high-end clientele, as specifying “Sing Core inside” elevates the project to an entirely new level.

Renowned for non-warping large doors, SingCore’s patented and patent-pending building materials can do so much more. Next up on the list of reasons why architects seek Sing’s materials out for their upcoming projects includes lightweight dimensional stability and unsupported spans.

 

Here, Sing stands amidst a 13 ft. one-inch thick panel between two sawhorses, and you know if he were standing on any other building material, he would be standing on the ground. Yet, there he is suspended with little or no deflection. It boggles the mind, the possibilities of Sing’s core.

 

And Sing’s factory, located in the pristine forest region of the Pacific Northwest builds more than panels. He also builds posts and beams for use in other types of construction applications, which are just as lightweight and strong, if not stronger.

How Strong is Sing’s Core?

Independently tested, Sing’s core is 660 PSI, many times stronger when compared to any other lightweight honeycomb-type building material which usually clocks in at between 10 and 110 PSI.

While lightweight and fully insulated, Sing Core is stronger that steel pound for pound.

 

Architectural Lamination

When it comes to architectural designs using high precision lamination, Sing’s factory and his high precision laminating specialists provide top of the line results with unparalleled visual impact.

Laminates can be mixed and matched in any specified pattern, orientation, or specific shapes. In fact, Sing’s stile and rail surface lamination makes his high-end door blanks look like a high precision stile and rail door, for which he is well known for in the industry.

SingCore’s lamination is also included in his no-fail 50-year guarantee.

Any Surface Material

Due to Sing’s True Flat Team’s ability to keep any surface material straight and true, you will find them constantly hard at work designing the warp-free components to keep solid wood stave straight and true for 50 years, though their expertise is not limited to unstable wood grains.

 

Nearly any available flat building material can be incorporated with Sing’s core, including exotic natural wood grains, aluminum, brass, brick, bronze, cement, cold rolled steel, concrete, diamond plate steel, fiberglass, Formica, FRP, galvanized steel, hot rolled steel, HPL, Kevlar, Masonite, or stainless steel, just to name a few. That should get your creative juices flowing.

But there’s more

Any Size

Due to the incredible light weight of Sing Core and super strong resilience, the largest doors in the tallest buildings in the United States are built with Sing Core inside.

 

us-navy-singcoreThe last thing you want on the top floor of the World Trade Center, is a warped door, and that’s why you’ll find Sing Core inside those doors.

You could find Sing Core from beneath the depths of the sea (US Navy) to outer space (NASA) and everywhere in between.

Any Application

There’s no doubt you will find Sing Core inside the finest oversized large doors, but you may find Sing’s core inside any item that is lighter in weight but expected to be used over and over again over a long life span.

100-YEAR FURNITURE

You will find Sing Core inside 100-year furniture (that’s furniture that is designed and built to last for a hundred years). This is in stark contrast to more popular inexpensive import furniture which is expected to be basically disposable.

You will discover new and varied ways to use Sing’s patented and patent-pending technologies for signage, floors, walls, ceilings, emergency shelters, modular work sheds, tiny houses, museum displays, store fixtures, and modular trade show booths which are designed to be knocked down and rebuilt over and over again for years on end.

A variety of travel industries are benefited by using Sing’s technologies, including, but not limited to hospitality, aircraft, aerospace, marine, rail, trucks, trailers, and RVs.

 

Even entire homes have built of Sing’s patented Sing Core.

See a wide range of Sing Applications.

 

 

Shouldn’t you be specifying Sing Core inside your most important projects?

 

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Architectural Flush Wood Door

Working hand in hand with architects, door engineers, designers, millwork shops, and custom door manufacturers is everyday life at SingCore, nestled in the Pacific Northwest. This is where architectural flush wood doors move from idea to reality.

Yes, architecturally inspired flush doors can be purchased off the shelf. But an authentic architectural flush wood door is something entirely different. It is purpose-designed, custom-engineered, and created for a specific place. It carries intent, proportion, and material choices that cannot be replicated by standard production doors.

An architectural flush wood door may be one of a kind, or it may be part of a larger vision requiring hundreds of perfectly matched doors. Either way, each door is made for its environment, tied directly to the architecture it serves, and unmistakably specific to that project.

Architectural doors are functional art. Much like artwork on a wall, reproductions exist, but they lack the depth, precision, and presence of an original. To a trained eye, the difference is immediate.

Some clients simply won’t accept anything less than the original.

Architectural flush wood doors are comprised of many materials combined in unique ways to create a unique door that is unlike any other. An architectural door designer might mix different wood grains in a unique design pattern on the flush door’s surface to create such an individual work of art.

The architectural door artist may also combine different materials into the door’s design, such as, wood, metal, and glass. Other materials, such as aluminum, brick, cement, copper, fiberglass, hot rolled steel, laminates of all varieties, plastics, and stainless steel, just to name a few of the most popular.

The best architectural flush wood door is a composite of many materials, and nobody know the intricacies of precision bonding many different materials together, all working in unison of the whole, all the (and here’s the kicker) while,

Remaining Perfectly Straight for 50 Years

than inventor, Peter Sing, who provides his patented and patent-pending architectural flush wood door technologies which are revolutionizing the way architectural doors are made.

The biggest and best architectural wood doors are large oversized flush architectural grade commercial doors, that can be very large, up to 50 ft tall or wide. (That’s a big door.) As you may have guessed, especially if you have some experience with any doors which are oversized, that keeping it straight is going to be a problem.

 

Any large door, over 7 ft tall or three-and-a-half ft wide, is going to present a problem with moving over time and the problems are exponentially worse if you’re dealing with a natural wood grain door. Due to the nature of natural wood, it expands and contracts in accordance with changes in the environment which results in the door warping, bending, twisting, or cupping.

Left to its own devices, such a large door will be problematic for the end user, requiring regular maintenance to deal with its propensity to move. That is, unless it has

Sing Core Inside

Patented Sing Core enables all the greatest door companies in the world to build enormous doors which will remain warp-free, even if they are constructed of natural wood species.

10×12 ft 3″ thick warp-free 1/8″ oak 520 lbs

Of course, contemporary architecture and modern designers have resorted to using non-natural faux wood grain materials such as HPL to prevent the warping of architectural flush wood doors, but even so, those incredibly large doors still presented a problem with staying straight.

SingCore’s patented and patent-pending warp-free door solutions along with the years of technical expertise of his True Flat Team, can help create high precisions architectural doors results unsurpassed by any previously available door-building technologies.

These new leading-edge door manufacturing processes and anti-warp materials are able to produce doors of any size, made of any flat building material (yes, even natural woods) which can be covered by Sing’s unprecedented,

50-year Warp-free Guarantee

All SingCore’s premium flush wood doors are covered by a 50-year guarantee which covers any movement, as doors made with these technologies with not warp, bend, twist, cup, or otherwise fail (including structure and delamination) for 50 years.

No other company can offer such a guarantee on an Eco-friendly, lightweight, high-strength wooden flush door.

Added Architectural Benefits

Besides being warp-free and having the best and most long-lasting guarantee in the world, architectural doors that have sing Core inside also have many other extraordinary characteristics, such as

1. Lightweight

Architectural doors made with Sing Core inside are 1/3 the weight of other solid core doors manufactured with wood-based door cores. Creating doors so light in weight is extremely advantageous in reducing transportation and installation costs, as well as reducing the expense of heavy-duty architectural door hardware which is based on the weight of the door. A lighter weight door also translates to reduced maintenance costs related to regular door operation which if the door is heavier will increase stress and strain on both the structure and its hardware over time.

2. High Strength

No other Eco-friendly, lightweight door is stronger than an architectural door with Sing Core inside as these are the only doors which are stronger than steel pound for pound, independently architecturally rated by University at 660+PSI (many times stronger than commercial honeycombs used in aerospace at 10 to 110 PSI), making them the most sustainable doors known to man on planet Earth.

3. Fully Insulated

Even if your primary interest is having an architectural wood door that is straight and true, you might be pleasantly surprised that these are fully insulated for climate control (R 3.5 – R 6.5, or more, depending on architectural specs) and sport impressive sound deadening capabilities. It is not uncommon to find Sing Core inside the best soundproof doors in the most exclusive locations around the world in sound-controlled environments.

4. Solid

 

You should think about specifying Sing Core inside all your important architectural door projects.

 

Architectural Wood Flush Door Photos

 

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Large Pocket Doors

For years, large pocket doors were not being installed in new builds due to problems associated with pocket doors which exceeded the normal range of door sizes. The biggest concern with these big pocket doors was their tendency to twist or cup according to the season.

If you haven’t experienced such challenges, it doesn’t take too much stretch of one’s imagination to entertain how frustrating it would be to open or close your large pocket door only to find it had seized up either inside or outside of its pocket housing.

Pocket doors are a magnificent way to cordon off an area or open up two adjoining spaces quickly and easily, and if your sliding pocket doors operate as expected, it’s an elegant sight to behold as the sliding doors smoothly disappear into their wall cavities. This is why they are sometimes referred to as a hidden pocket door or concealed sliding door. No swinging into the room so as to disrupt the area or require clearance for opening and closing, and not to be seen in the open position, as if they were never there in the first place.

Large pocket doors are coming back into new builds and remodels because he has provided the door industry with the warp-free technology required to create warp-free large pocket doors which can be guaranteed not to warp, bend, twist, cup, or otherwise fail, for 50 years.

 

Large Sliding Door Strong Straight Warp Free

Sing Core enables pocket door manufacturers to create large pocket doors of immense size built of any material, measuring up to 50 ft or more, and still be guaranteed to offer fail-free service for 50 years.

Sing Core’s eco-friendly patented and patent-pending warp-free technologies enable his factory to create non-warping substrates which are high precision (+/- .006 in.), fully insulated (R3.5 or R6.5) for sound dampening and climate control, lightweight (1/3 or less the weight of other wood-based solid core large pocket door blanks), high strength (660+ PSI, stronger than steel pound for pound), and backed by an unprecedented 50-year guarantee.

All that reduction in weight and increased strength, precision, and insulation changes the whole dynamics of a sliding door inside wall which would otherwise be problematic, so you don’t have to worry about your pocket sliding door that goes into a wall which may never come out. You can rest assured that your sliding doors into wall cavity will serve your safely, securely, and reliably over their 50-year guaranteed service life.

If you really want to upgrade your efficiency and the impact garnered by operating your precision large pocket doors, install a double pocket door. That’s right, two separate large double sliding pocket doors side by side, each sliding doors into wall cavity respectively independently or in unison. Make them full floor to ceiling large dual pocket doors for full effect.

Joining Large Sliding Pocket and Pivot Doors-Animated

Using this technology, you won’t have to worry about shelling out the big bucks for heavy duty large pocket door hardware because the hardware rating required to operate your door efficiently is based on the weight of your pocket door. Large pocket doors with Sing’s core inside weigh far less, enabling designers and installer to use less expensive pocket door hardware reducing the overall pocket door price.

Heavy duty pocket door track is unnecessary, as are expensive pocket door rollers, or other heavy-duty hardware or equipment. Sing Core’s lighter in weight large pocket doors are much easier to transport, manhandle, move about the job site, and install resulting in savings in pocket door cost all the way around.

Now you can have a heavy-duty impact resistant large pocket door that is lightweight and high strength without all the added expense and regular maintenance of any other type of heavy duty pocket door.

 

 

 

 

 

 

by Ian Sage Ian Sage No Comments

Warehouse Sliding Door

Sing Core breathes new life into the vast array of warehouse sliding door products while solving the problems associated with survivability of immense sliding doors for factories and industrial units with very little maintenance service over the life of your warehouse sliding door. If built with Sing Core inside, your warehouse sliding door will serve your facility fail-free for 50 years, guaranteed.

Inventor Peter Sing provide the door industry with the only lightweight, high strength fail-free way to build doors which could potentially last forever and are guaranteed for a 50-year life of service.

Increasingly, SingCore is being specified by contemporary architecture and design purveyors who are open minded and interested in expanding modern door building possibilities for large projects, like distribution or warehouse facilities, who commonly require large industrial sliding doors.

Factories and warehouses often require huge access points of entry, not unlike airplane hangars. Sing and his True Flat Team are revolutionizing the large sliding doors used in aerospace, commercial, industrial, as well as agricultural metal building systems all over the world.

The benefits of Eco-friendly sliding doors with Sing’s core inside include being lightweight (one-third or less than other building materials), high strength (660 PSI), fully insulated (R 3.5 minimum) for sound deadening and climate control, make these the most sustainable sliding door systems for industrial needs which can also be found in clean room and freezer applications requiring strong insulated sliding commercial doors.

Taking a new approach to all your warehouse door needs means not only do you get more door for your money, but your door warehouse dollars stretch so much further when you start using doors with a 50-year warp-free guarantee.

The Only 50-year Warp-free Warehouse Sliding Door Guarantee

There is only way to build a lightweight insulated warehouse sliding door that is stronger than steel pound for pound and that is by having it built with Sing Core inside. Only warehouse doors with Sing’s patented solid hybrid insulation reinforced torsion box composite core enhanced with his patent-pending anti-warp technologies can be guaranteed not to warp, bend, twist, or otherwise fail for 50 years.

Sing’s steel warehouse doors are unprecedented and can be featured as the front door warehouse or interior door warehouse application for 50 years without fail.

While metal warehouse doors have been in vogue for some time, Sing’s approach to building the best commercial warehouse doors is growing in popularity as you find them being specified in contemporary architecture and designs across the USA and abroad.

No more need to resort to heavy-duty sliding door that weighs so much, can be difficult to ship, handle, and install. Now you can rely on your regular maintenance staff to install your industrial warehouse plant sliding doors, including very large barn and commercial sliding door systems without the use of costly heavy equipment and extraneous skilled staff.

 

The most sustainable high-performance insulated sliding door in the world has Sing Core inside. Should all your warehouse sliding doors have Sing Core inside? Maybe all your doors should.

Warehouse Sliding Door Photos

by Ian Sage Ian Sage No Comments

How to Make the Best High-end Veneer Doors

If you approach the most prestigious millworks in the world and ask them how to make the best high-end veneer doors in the world, you are likely to receive a response which references Peter Sing’s patented and patent-pending veneer door technologies and his Master Quality Door Veneer Surfaces.

9 ft Tall Oversized Exterior Walnut Veneer Door 50 yr Guarantee

Wood veneer doors are growing in popularity due to the design features which are available in matching grain orientation on the faces of the door. The most popular orientation is called “book match” which orients leaves of veneer opened alongside each other in alternating pairs, like opening a book, where the left leaf mirrors the leaf on the right.

Book matched veneer doors are followed by “slip match” veneer doors, where the grain orientation of the leaves all face the same direction alongside one another.

There are other types of veneer matching which includes “end match,” where veneer leaves are mirrored end to end, “reverse slip match” which alternates veneer strips flipped end to end, which greatly reduces any mirroring effect, producing a more natural result. “Random match,” which shuffles all the pieces and creates a more unique succession of veneers placed side by side.

Then, there is “blueprint” which is sequential veneer from a single source to cover an entire area. Complete rooms are the most impressive when they are blueprint veneered. Some jobs include matching blueprint door skins as well. Proceed with caution, making sure there is enough source material to complete the job, and there is no room for mistakes.

Beyond these veneer matching options; special matches can be made to create a desired artistic result for high-end architectural veneer doors.

These matching capabilities are unique to veneer because veneer is sliced so thin that there is grain duplication which can be matched or mismatched according to an artist’s or designer’s vision.

High-end Large Alt-matched Walnut Wood Veneer Door

Veneer Door Problems

When tasked with bringing a veneer door to life, the production team can run into problems associated with building veneer door as specified while achieving high precision high-end results which the most demanding exclusive door clients find highly desired and valuable.

1. Perfectly Smooth Veneer Problem

High end veneer doors need to be perfectly smooth. Because the veneer skins are so thin, you will notice “telegraphing” on the skin surface. The term telegraphing refers to essentially the bleeding-through of any of the under-laying surface, which will impact the viewable surface area of the veneer.

If you apply veneer directly to a plywood surface, for instance, in the right light, you will be able to see the terrain of the plywood through the thin veneer.

In large doors, it can be extremely difficult to find a large enough piece of smooth underlayment material, so if there are seams in the material under the veneer, this would also telegraph through to the surface.

One way to achieve a perfectly smooth surface is to use LVL (which is commonly used by most standard door manufacturers underneath wood veneers) or MDF which are smooth but heavy, and both are limited in size availability. So, if your high-end veneer door is oversized (over 4 x 8 or 5 x 10) it can be impossible to find a single seamless product.

2. High Precision Veneer Problem

High precision is a moving target when approaching the design and production of a veneer door. The surface material may be elegantly fashioned, but if the product which the door is made out of has a tendency to move, then you could be in trouble when the door warps, causing inconvenience and potentially expensive regular maintenance and repairs in the field over time.

Due to the nature of standard door building technologies, the AIA allows for ¼” variances for a 7 ft. span of a door. Door manufacturers and door hardware manufacturers allow for these variances in mounting and hardware. If a door exceeds movement over ¼” along any 7 ft. span, the result is a warped door, which can easily be compromised or fail altogether.

White Oak Veneer Pivot Door 50 Yr Guarantee

Veneer Door Solutions

Thanks to Peter Sing’s True Flat Team, you can have your high-end veneer door problems solved in a way that increases your credibility as you deliver the highest results imaginable with your most particular high-end clients.

1. Perfectly Smooth Veneer Solution

Sing’s True Flat team works hand in hand with your favorite door manufacturer, millwork, or custom door manufacturer to provide a perfectly flat, smooth surface for applying your favorite veneer to.

For years, Sing’s factory located in the pristine pacific Northwest in Washington State, has been providing the biggest and best door manufacturers in the world with large smooth surfaces for applying veneers for wood doors. Sometimes Sing’s factory applies the veneers, and in other cases Sing only provides the substrate in the form of door blanks to which the door companies apply their own veneers to.

Seamless technology. Thanks to Sing’s patented veneer door core, his factory is able to provide a perfectly flat surface hosting undetectable seam(s). While seams may be unavoidable due to the large size or a particular door, Sing has the patented technology to create an unfinished door blank veneer substrate that will not move, period.

Once the substrate is prefinished and primed, seams are undetectable. While this may be of concern for other veneer door substrates, such as LVL or MDF, this is not a problem for becoming detectable later, because Sing’s veneer door substrates are built not to move, at all.

2. High Precision Veneer Solution

Sing’s patented veneer doors core substrate is built to the highest precision standards (+/- .006 in. tolerances) which means a lot to those special clients who have the highest expectations (like military, science, technology, and aerospace industries). Why not deliver this same high level of precision to your clients who deserve the best?

In fact, Sing’s veneer door blanks, whether they are pre-skinned with wood veneer or veneered by your favorite door building professional, are guaranteed not to warp, bend, twist, cup, or otherwise fail for 50 years.

Huge Maple Veneer Pivot Door 99 x 87 x 1.75 Looks Like Solid Wood

Warp-free Maple Veneer Pivot Door 99 x 87 x 1.75

50-Year Warp-Free Guarantee

Sing’s veneer door blank core substrates are such a massive improvement to previous veneer door building technologies he builds his veneer door substrates to last for centuries, but guarantees each one to 50 years of fail free operation, including warpage, and full structure warranty, including veneer lamination, if his company provides the veneer lamination.

“No other company could do it!”

… is what the biggest door manufacturers in the world say, and that’s why their doors, at least their custom big veneer doors have Sing Core inside. Just like the tallest doors in the tallest building in the United States of America at One World Trade Center, your doors could reach new heights in veneer door manufacturing backed by the only 50-year Non-warp and Structure Guarantee.

How Can I Get a Sing Veneer Door?

Admittedly, says Sing, “We don’t build doors,” as they only provide the best materials to the door companies, millworks, and high-end custom door manufacturers to build the best doors. So, if you want a Sing veneer door, all you have to do is to contact your favorite door manufacturer and tell them you want, “Sing Core inside,” your veneer door.

Then Sing and his True Flat Team will work in concert with your people to provide you with the best veneer door in the world, guaranteed for 50 years.

 

 

Veneer Door Photos